Highway Surface Treatment Selection Guide

A practical comparison of common repair and surfacing treatments — to help asset owners, contractors and consultants choose the right solution for lifespan, disruption, safety and environmental impact.

Jump to Comparison Table

How to use this page

Start with the use case (potholes, ironworks, crossings, skid-risk locations, cracks), then match it to the treatment designed for that failure mode. If you’re unsure, use the “Best use cases” column and click through to the relevant service page.

Lifespan Disruption / cure time Maintenance frequency Environmental impact Best use cases

Need a recommendation?

Send location + photos + dimensions and we’ll recommend the most appropriate treatment and traffic management approach.

Speak to the Technical Team

Looking specifically for Roadmender? See Elastomac (Roadmender).

Comparison Table

Notes: Lifespans vary by traffic loading, substrate condition, installation quality and maintenance regimes. “Carbon impact” is shown as a practical relative indicator (lower is better) to help selection.

Treatment Typical purpose Disruption / cure Lifespan (typical) Carbon impact (relative) Cost (relative) Best use cases
Elastomac (Roadmender)
Hot-applied permanent repair
Permanent reinstatement for potholes, edge failure, cracking, localised structural repairs. Minutes (traffic-ready fast on many sites) Long-life when correctly specified and installed Low
Reduced repeat visits + zero waste
££ Reactive defects on live networks, bus lanes, high-stress zones, utility reinstatement, waterproofing against ingress.
Asphalt surfacing & patching
Machine / hand-laid
Patching, plane & inlay, resurfacing sections, restoring ride quality. Hours (depends on scope + compaction + TM) Medium (varies with design and loading) Medium
Good for larger area reinstatement
££ Planned works, larger area defects, ride-quality improvements, schemes requiring uniform surfacing.
Ironworks reinstatement
Frames, covers, chambers
Correcting rocking, settlement, poor levels and water ingress around ironworks. Hours (site-dependent) Long-life with correct alignment + sealing Medium
Reduced call-backs if done right
££ Manholes/gullies in trafficked lanes, noisy ironworks, rapid degradation around frames, level correction.
Imprint surfacing
Decorative / functional finish
Coloured/patterned surfacing for visual zones and traffic calming. Hours (fast installation for many sites) Medium (depends on system + loading) Medium ££ Crossings, speed tables, gateways, public realm enhancements, school approaches, priority zones.
Road markings
Thermoplastic / MMA
Lines, symbols, anti-skid approaches, safety & compliance markings. Fast (system-dependent) Medium (traffic + substrate + material) Medium £ Car parks, cycle routes, junction layouts, refresh programmes, compliance works (Chapter 5 / BS EN 1436).
High-friction surfacing (HFS)
Skid risk mitigation
Improving skid resistance at high-risk locations. Hours (prep + curing) Medium (high stress but measurable benefit) Medium ££ Approaches to crossings/junctions, bends, downhill braking zones, collision hotspots.
Joint sealing & crack repair
Preventative maintenance
Sealing cracks/joints to stop water ingress and delay structural failure. Fast (minimal downtime) Medium (maintenance cycle dependent) Low
Extends life, reduces future intervention
£ Early-stage cracking, joints, preventative programmes, extending surface life before full resurfacing.

Selection shortcuts

Quick routes to the right page, based on what you’re trying to fix.

Environmental and repeat-visit impact

Where a treatment reduces repeat visits and waste, it typically reduces whole-life carbon as well. If your priority is a long-life repair with reduced repeat intervention, start with Elastomac for localised defects and joint sealing for preventative programmes.

If you want to publish hard carbon figures on this page, keep them on a dedicated methodology/resource page and link to it (so you can update numbers without rewriting the whole guide).

Where each treatment is not ideal

This section increases trust and helps users self-select correctly.

Next steps

Send location, photos and dimensions — we’ll recommend the most appropriate treatment and traffic management approach.

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